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Superhard thermal spray materials - List of Manufacturers, Suppliers, Companies and Products

Superhard thermal spray materials Product List

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Wear-resistant superhard thermal spray material "SURPREX WC12"

It is the most standard cermet thermal spray material, exhibiting excellent wear resistance and toughness.

This is a thermal spray material composed of WC/12wt%Co produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating with outstanding wear resistance. Compared to commonly used wear-resistant materials and coatings such as "Ni-based self-fluxing alloys," "Cr plating," and "high Cr cast iron," the thermal spray coating using WC12 has high hardness and wear resistance. 【Examples of Applications】 Leveraging its high hardness and wear resistance, it is used in a wide range of fields including steel, papermaking, and machinery. Application examples: - Printing machine parts - Injection molding machine screws - Snake rotors - High-pressure plungers - Pump rotors - Guide rolls - Corrugated rolls - Steel plate transport rolls, etc. 【Message】 At Fujimi, we manufacture and sell many cermet materials in addition to WC12, and we can also prototype powders with adjusted WC particle sizes and compositions according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For product details, please refer to the catalog.

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Wear-resistant super-hard thermal spray material 'SURPREX W2007'

It is a cermet thermal spray material that excels in corrosion resistance and wear resistance, particularly in slurry erosion resistance.

This is a thermal spray material made of WC/20wt%CrC/7wt%Ni produced by the granulation and sintering method. By strictly managing particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, resulting in a thermal spray coating that is resistant to corrosion and has outstanding wear resistance. W2007 has excellent wear resistance and wet abrasion resistance (slurry erosion resistance). Additionally, it has superior oxidation resistance compared to other WC cermets. However, its toughness is lower than that of other cermet materials, so caution is needed when used in environments subjected to mechanical impact. [Application Examples] Leveraging its high corrosion resistance and wear resistance, it is used in chemical plant components and other applications. Application examples: - Petrochemical plant components - Film rolls - Paper-making rolls - Steel plate transport rolls - Calendar rolls - Pump components, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W2007, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests regarding cermet materials, please feel free to contact us. *For more details about the products, please refer to the catalog.

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Wear-resistant, abrasion-resistant super-hard thermal spray material 'SURPREX W1004'

It is a cermet thermal spray material with excellent balance of corrosion resistance, wear resistance, and toughness.

This is a WC/10wt%Co/4wt%Cr thermal spray material produced by the granulation-sintering method. By strictly controlling particle size and granule strength, it achieves spitting prevention and excellent adhesion efficiency, while obtaining a thermal spray coating with a superior balance of wear resistance, corrosion resistance, and toughness. W1004 has excellent wear resistance and wet wear characteristics (slurry erosion resistance), as well as outstanding cavitation erosion resistance. In terms of coating properties, it exhibits characteristics intermediate between 'SURPREX W12' and 'SURPREX W2007'. [Application Examples] Leveraging its high corrosion resistance, wear resistance, slurry erosion resistance, and cavitation erosion resistance, it is used in a wide range of fields such as steelmaking, papermaking, and hydraulic machinery. Application examples include: - Turbine blades - Water turbine blades - Pump components - Plungers - Papermaking coating rolls, etc. [Message] At Fujimi, we manufacture and sell many cermet materials in addition to W1004, and we can also prototype powders with adjusted WC particle size and composition according to customer requests. If you have any questions or requests, please feel free to contact us. *For product details, please refer to the catalog.

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